Suppository Machines
suppository machines

SD-4
SD-4 is a sturdy, accurate, mechanical modular line; it was designed to achieve high production rate, low noise levels, safe and hygienic performances.The thermoforming machine mod. SD-4 is suitable to pack all liquid and semi-liquid products for any application: pharmaceuticals (syrups, creams, gels, lotions, veterinary products, etc.), cosmetics (shampoo, bath-foam , creams, oils, hair dyes, soap, etc.), chemicals ( products for plants, for cars, detergents, additives, etc.) food applications (cheese, yogurt desserts fruit-jellies, ice-cream, chocolate, sauces, condiments, etc.)

EQUIPMENT:
* Output: Pack index of 17,4 mm: 12000 doses/hour Pack index of 23,2 mm: 7200 doses/hour Pack index of 34,8 mm: 4800 doses/ hour
* Film width: from 44 mm to 118 mm
* Reel diameter: 280 mm
* Packaging materials: PET/PE, PET/EVOH/PE, PS/PE, PS/EVOH/PE, PVC/PE, PVC/PVDC/PE, PVC/PVDC/PP, PET/PP, etc. Thickness: 100 ÷ 350 micron * Weight: 1450 Kg

sl6
SL6
The SL 6 is a modular line and so you can consider purchasing the single units as well.
Four independent modular units make up the line:
* The PA 2000 which winds out the two reels of plastic film and moulds them into cavities of appropriate shape and size which exit in a continuous strip.
* The SG 6 R filler-stage, which batches the suppository mix into cavities formed in the strip.
* The SG 6 F cooler, which solidifies the mix following batching.
* The SG 6 S, a final stage which seals off the batch-holes, stamps a code number, knurls the strip and makes the final cut into whatever packing length is required.

TECHNICAL DATA:
* Continuous cavity strip output: up to 12.000 cavity/hour with center distance between cavities 17.4 mm
* Wrapping material: PVC, PVC/PE, PET/PE or similar thermoplastics
* Roll diameter: 300 mm max.
* Thickness of film: 200 microns max.
* Film width: from 44 to 120 mm
* Standard center distance between cavities: 17.4 mm
* Machine and temperature control through PLC
* MMI with "touch screen"
* Dimensions: 800 x 750 x 1827 mm
* Weight: 1680 Kg.


Saas6
SAAS 6
The SAAS 6 AP is a sturdy, high-precision-made machine, designed to achieve high production rate, low noise levels, safe and hygienic performances. The machine is equipped with a PLC and a PC, from which all machine functions are controlled and monitored.
The features of the machine are the following:
* optimised operation system which allows to have no waste during the production process and in case of machine stop;
* forming station for aluminium foil (by punch and matrix system) or for plastic films (by thermoforming process), to produce perfect suppository cavities;
* bead (or linear) welding of the two films. Each cavity is sealed around the outline of the formed cavity to guarantee a perfect and uniform sealing and to allow an easy extraction of each suppository from the pack with the "peel-off" opening system;
* the product is filled into the container by a volumetric filling pump whose nozzles fit inside the cavities. The filling volume is automatically set through the man machine interface;
* cooling process for product solidification, available in one or two cooling stages; the continuous suppository band is fed through a spiral path where it is cooled by the flow of filtered air, on both sides, until the suppositories are perfectly solidified, in order to obtain the best shape and consistence. The production of suppositories in continuous band allows any number of suppository per pack even if the machine is connected to any horizontal cartoner by means of the CT 1 link-up unit.

TECHNICAL DATA
Output: 12.000 suppositories/h
Capacity of product tank: 80 lt. heated double-jacketed electric immersion element
Max diameter of packaging material reels: 490 mm
Max film width: 65 mm
Packaging materials:
Aluminium:
- duplex (ALU/PE)
- triplex (PP/ALU/PE)
- thickness: 70÷100 microns
Plastic film:
- PVC, PVC/PE, PVC/PVDC/PE and other thermoforming materials
- thickness: 100÷200 microns
PLC: Siemens S7
PC with "touch screen" in MS Windows environment
Cooling time:
1 stage: 8 min. (1x8)
2 stages: 16 min. (2x8)
Approx. Weight:
- SAAS 6 AP 1 stage version: 2050 Kg
- SAAS 6 AP 2 stage version: 2300 Kg


saas9
SAAS 9
The SAAS 9 AP is a sturdy, high-precision-made machine designed to achieve high production rate low noise levels, safe and hygienic performances. The machine is equipped with a PLC and a PC from which all machine functions are controlled and monitored.
The features of the machine are the following:
* Optimised operation system which allows to have no waste during the production process and in case of machine stop;
* Forming station for aluminium foil (by punch and matrix system) or for plastic films (by thermoforming process), to produce perfect suppository cavities; the forming stations for aluminium foil and for plastic films are modular and easily interchangeable;
* Bead (or linear) welding of the two films. Each cavity is sealed around the outline of the formed cavity to guarantee a perfect and uniform sealing and to allow and to allow an easy extraction of each supposition from the pack with the "peel-off" opening system;
* The product is filled into the container by a volumetric filling pump whose nozzles fit inside the cavities. The filling volume is automatically set through the man machine interface
* The modular forming/thermoforming stations permit changing over from foil cavity production to plastic cavity production just by changing a single module, thus minimizing down-time during change over operations;
* Cooling process for product solidification, available in two or four cooling stages; the continuous suppository band is fed through a spiral path where it is cooled by the flow of filtered air, on both sides, until the suppositories are perfectly solidified, in order to obtain the best shape and consistence. The production of suppositories in continuous band allows any number of suppositories per pack. The machine can be easily connected to any horizontal cartoner by means of the CT1 link-up unit.

TECHNICAL DATA
Output:
22.000 suppositories/h
Capacity of product tank: 80 lt. heated double-jacketed electric immersion element
Max diameter of packaging material reels: 490 mm
Max film width: 70 mm
Packaging materials:
Aluminium:
duplex (ALU/PE)
triplex (PP/ALU/PE)
thickness: 70÷100 microns
Plastic film:
PVC, PVC/PE, PVC/PVDC/PE and other thermoforming materials thickness: 100÷200 microns PLC: Siemens S7
PC with "touch screen" in MS Windows environment
Cooling time:

2 stages: 9 min. approx. (2x4.5)
4 stages: 18 min. approx. (4x4.5)
Approx. Weight:

SAAS 9 AP two stages: 2500 Kg
SAAS 9 AP four stages: 3050 Kg


saas15
SAAS 15
The SAAS 15 AP is a sturdy, high-precision-made machine, designed to achieve high production rate, low noise levels, safe and hygienic performances. The machine is equipped with a PLC and a PC, from which all machine functions are controlled and monitored.
The features of the machine are the following:
* optimised operation system which allows to have no waste during the production process and in case of machine stop;
* forming station for aluminium foil (by punch and matrix system) or for plastic films (by thermoforming process), to produce perfect suppository cavities;
* bead (or linear) welding of the two films. Each cavity is sealed around the outline of the formed cavity to guarantee a perfect and uniform sealing and to allow an easy extraction of each suppository from the pack with the "peel-off" opening system;
* the product is filled into the container by a volumetric filling pump whose nozzles fit inside the cavities. The filling volume is automatically set through the man machine interface;
* cooling process for product solidification, available in two or four cooling stages; the continuous suppository band is fed through a spiral path where it is cooled by the flow of filtered air, on both sides, until the suppositories are perfectly solidified, in order to obtain the best shape and consistence.
The production of suppositories in continuous band allows any number of suppository per pack even if the machine is connected to any horizontal cartoner by means of the CT 1 link-up unit. The SAAS 15 AP can be equipped with systems for checking the splices on the film, the bar code, the presence of correct print on film, and, for plastic cavities, for detecting the micro-pores, the cavity filling level and the print registration on body cavity.

TECHNICAL DATA Output:
up to 30.000 suppositories/hour
Capacity of product tank:
80 lt. heated with double-jacketed electric immersion heater
Max. diameter of packaging material reels:
490 mm
Max. film width:
65 mm.
Packaging materials:
Aluminium foil:
- duplex aluminium foil (ALU/PE)
- triplex aluminium foil (PP/ALU/PE)
- Thickness: 70-100 microns
Plastic film:
- PVC. PVC/PE, PVC/PVDC/PE and other thermoforming materials.
- Thickness: 100-150 micron
PLC: Siemens S7
PC with "touch screen" in MS window environment

Cool-down-time:
- 2 cooling stages: 7 minutes
- 4 cooling stages: 14 minutes
Weight:
- SAAS 15 AP equipped with 2 cooling stages: 3000 kg
- SAAS 15 AP equipped with 4 cooling stages: 3500 kg


filmandfoil
FIlm and Foil

KEY INTERNATIONAL, INC., 480 RT. 9, ENGLISHTOWN, NJ 07726; TEL: 732-536-9700; FAX: 732-972-2630
site map
| copyright | privacy