Partner Spotlight: Top-Notch Equipment from Countec

Seeking out the right partnerships—reliable yet fair—who produce top of the line equipment, is something so integral to Key International that it goes back over 50 years. Back in 1975, Key International was founded by 3 entrepreneurs: Primo Ianieri, Art Pearce, and Bill Mohn. Experiencing trade shows across the world, Primo sought to find good quality equipment at a fair price, backed by a partner with integrity who truly innovates.
 
In 1998, Key International found that partnership in Countec, a packaging machine manufacturer based in Korea who specializes in tablet counting, bottle inserters, bottle cappers, and inspection solutions for the Pharmaceutical industry. The family-owned company began with the concept of putting customers first and designing equipment for them, this combined with their strong principles and innovative approach made them a natural fit as a Key International partner.
 
Our Standard of Equipment
 
Fast forward to today, Key International is proud to have exclusive partnerships with 15 of the world’s top machine manufacturers from Asia, Europe, and the U.S. It’s important to us that we vet all our partnerships and their equipment extensively, so we are able to provide only the best equipment from around the world.
 
We believe that supplying state-of-the-art processing and packaging equipment means that our full line of offerings will improve efficiency, flexibility, and reliability.
 
Not only has Countec proven to be reliable with over 40 years in the business, they are willing to hop on virtual calls, send technicians or parts when needed, but most importantly their equipment is of great quality. Providing aspects of high-end equipment at a fair price, we can vouch that Countec’s equipment is accurate and easy to use. And while they are mainly used for counting tablets or capsules for the pharmaceutical/nutraceutical industries, some of our customers use the equipment to count and bottle food items, such as mints or gummies. Key International appreciates and understands our customers’ desire to see versatility when investing in new equipment.
 
 
Our Top Countec Machines That Should Be On Your Radar
 
Currently, Key International sells over 10 different Countec machines that run the gambit from Bottle Unscramblers, Tablet Counters and Bottle Inserters to Bottle Cappers, Bottle Labelers, and Bottle Seal Inspection. With value as a priority, there are certain Countec machines we recommend time and time again due to popularity and customer loyalty.
 
Tablet Counters
 
When it comes to Tablet Counters, there are three high-quality models that immediately come to mind. The DMC-4 is a semi-automatic tablet/capsule counter that can count up to 1,500  tablets/minute. The product is loaded from the hopper and aligned on a continuously vibrating tray, then fed to the infrared electronic counting sensors. The machine has 4 channels with twin filling heads and requires manual bottle loading and unloading for filling. It also comes as a fully automatic version (DMC-4C) with a conveyor or a DMC-4T with a capacity to count up to 2,500 tablets/minute.
 
A similar product with greater capacity, the Countec multi-channel electronic counter, DMC-60T, has the ability to count up to 6,000 tablets per minute with cutting-edge infrared sensors and PLC touch screen controls. This machine has 12 counting trays and provides dark time adjustability to detect broken tablets. This tablet counting machine model is recommended for large size tablets and small counting volumes with a twin lane sanitary conveyor.
 
The Countec DMC-120 electronic tablet counter provides double the output capacity, 60 bpm or 12,000 tablets per minute. This machine also has two 12 track counting trays with a filling nozzle for each tray discharge. As with both the DMC-60T and DMC-120, we like the fact that metal, glass, or plastic containers are all handled with ease and an infrared sensor ensures 100% counting accuracy. All the DMC machines in this line are precise and efficient, making these tablets counters some of the best on the market.
 
Bottle Cappers
When packaging, having a reliable and production-appropriate machine is everything. For this, we highly recommend two Countec capping machines, each with different production capabilities. The Countec Rotary Screw Capping Machine CT-RC-120 has a precise pick-and-place mechanism with an adjustable pneumatic cap clamping jaw that ensures trouble-free operation. The 4 capping heads are configured to allow this bottle capping machine to handle up to 120 bottles per minute.
 
Taking it one step further, the Countec Press-On Capping Machine CT-OC-120  is a fully automatic press capping machine with a capping speed of 120 bottles per minute and an easy-to-use touch screen. Caps are loaded into a vibratory bowl feeder, aligned and fed to the chute escapement. This tablet capping machine is a powerful addition to any production line with a conveyor and adjustable side belts to position the cap and container before passing beneath an adjustable top pressure belt that evenly presses the cap down.
 
Countec InspecSeal TI-200
 
This Countec Bottle Sealing Inspection System uses a non-invasive method of cooled thermal imaging to inspect and analyze seal integrity. Key International recommends the Countec InspecSeal TI-200 to our customers because it is easily integrated into the production line and uses the most advanced seal inspection technology available in the world today. With this bottle seal inspection machine detecting a myriad of common defects, you can rest assured that you’ll have the highest seal integrity and quality while helping to protect products from contamination or seal leakage. Best of all, you won’t ever have to worry about slowing down your manufacturing process or compromising product quality.
 
Key International As Your Partner
 
Not only is Key International trusted by manufacturers all over the world to represent their quality equipment but our ongoing service and support is used in confidence among industry leaders. Key International is your partner every step of the way. With every machine purchased, our customers receive training, so they feel comfortable with all aspects of running and maintaining the equipment.
 
We have dedicated and experienced technical service staff, on-site manufacturing capabilities and a repair shop should our customers need it. Our full-time service techs are available to troubleshoot, answer questions, modify machines, or provide and install replacement parts as well.
 
We hope that you’ll consider adding a Countec machine to your lineup in the future! Feel free to contact us for more information or to request a quote.